Hi-Green Carbon Ltd., specialises in processing waste hydrocarbons (ELT) to produce valuable products like recovered carbon black
With 15 years of experience in the field, they are proud to have been operating one of the largest single reactors of 100 TPD continuous processing plant at Bhilwara, Rajasthan for the last 12 (Twelve) years.
To ensure exceptional quality, Hi-Green Carbon only process carefully sorted and selected high-quality crumb rubber in the presence of chemical accelerators. The recovered carbon black produced at their facility undergoes a rigorous multi-stage process involving high temperatures, process time control followed by pelletising, drying and packaging. Hi-Green’s rCB is gaining recognition in India as a key product in creating a circular economy and promoting green manufacturing solutions.
In addition to producing recovered carbon black, Hi-Green Carbon also generates valuable byproducts such as fuel oil, steel, and flue gas through their waste hydrocarbon processing. They have implemented innovative technology that harnesses this waste process heat to generate electricity for the plant, and support their sodium silicate manufacturing process. This integrated approach allows Hi-Green Carbon to optimise resource utilisation, minimise waste, and further contribute to sustainable practices in their operations.
In response to the anticipated strong future demand, Hi-Green Carbon has strategically decided to expand its production capacity of recovered carbon black (rCB) by investing in new production units at multiple locations in India. The second unit near Dhule in Maharashtra state, is currently underway and is expected to be in operation by the end of October 2024.
Furthermore, a third unit in Dhar District, in Madhya Pradesh state is currently under construction and will be completed by the end of 2025.
These new plants will be equipped with cutting-edge technology to ensure energy-efficient production, resulting in reduced CO2 emissions and a more sustainable manufacturing process. This expansion will enable Hi-Green Carbon to achieve an impressive ELT processing capacity of 300 TPD.
The cumulative capacity for ELT processing will reach 90,000 MT annually, with an rCB production capacity of 31,500 MT per year, positioning them as one of the global leaders in the development and production of innovative, high-performance rCB that meets the demanding requirements of their customers.
This state-of-the-art technology used by Hi-Green Carbon Limited has been procured from the Radhe Group of Energy, a company with over 30 years of expertise in the field. Radhe Group is a pioneer in the design, development, and manufacture of advanced technologies, including coal/biomass-based gasification systems, fluidised bed hot air generators, CO generation systems, power generation through gasification, waste heat recovery systems, and its ELT/plastic recycling pyrolysis technology. Radhe’s in-house developed ELT/plastic pyrolysis technology is fully 100 per cent automated using SCADA and is highly energy efficient.
